Electric Bicycle (Battery Upgrade)...

Misc details and observations...


 

How does this shit make it to market???

Two (2) pieces of sophisticated electronics, multiple functions, beyond just "cool-to-have", neither one provides the most basic of utility.

This type of "Off-shore" merchandise isn't even consumer grade, both are generic No-Name items.

The left hand unit will track accurate speeds and Odometer readings for about 2 to 3 minutes and then randomize for 30 seconds, cycling like that constantly.

The right hand unit had a sticker applied to the blister pack that superseded the instructions on tire diameter calibration with choice 3, 4 or 5 (What the fuck does that mean???) regardless none of those options related to any mileages that were recorded in my wife's car. 

 

 

 

 

Beyond trying various wheel diameter options I beefed-up the magnets that trip the sensor to the units with Rare-Earth hard disk magnets.

This didn't improve or worsen the situation, so I imagine that the original magnets were more than adequate.

Which brings me back to my original question, how does this stuff make it to market? 

I'm no more lucky or unlucky with retail purchasing than my friends and family, and anecdotally I hear similar complaints of products that simply don't work, or have such a high out-of-box failure rate that it is a fair assessment that they are simply eroding the common marketplace of that particular good or service. 

 

 

 

 

 

 

Even so, I would never have thought that I would have to try 3 (three) different makes of bicycle computers before I found one that works.

This unit by Sigma had excellent instructions for setting all parameters, ergonomically has only one large easy access button that does it all in an intuitive fashion.

Offers diameter variability down to the centimeter, and is accurate to our car over 11.7Km, (originally calibrated to a 3.9Km section of road 3 times out of 3).

 

 

 

 

 

 

 

I certainly try not to get too anal about details but the point of this bike is to provide reliable transport and the computer is required to track information especially such important details such as battery capacity vs distance traveled, while speed and time in transit are just nice to know. 

 

 

 

 

 

Once I established that I had a fair base-line against which to measure performance, the first upgrade was to new tires.

The generic off-road rubber that came with the bike was swapped out for a pair of smooth centered boots.

This raised the top speed from 21Km/h to 27Km/h on flat pavement (no pedaling).

The tire pressure was set to 50PSI over the 40PSI of the originals.

 

 

 

 

 

 

The improvement of 22%, seems overly optimistic, partially as everything was greased and oiled while I had the bike apart to replace the tires.

At the same time I found that the 12Ah batteries that ship with the Currie kit had a very limited capacity, 7.9Km... I ran the route carefully extending the distance I traveled incrementally until I hit the point that I had to actually pedal completely under my own power up the driveway home.

 

 

 

 

 

If we lived in a region of the country that was flat, I'd be less concerned, but pictured to the right is part of our driveway.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

And this is typical of the roads that I have to travel.

I hadn't thought about the terrain that I live in, but with places like Mount St. Patrick a few miles down the road, and the fact that Eastern Ontario's steepest vertical drop Ski resort is just south of us, the range of the bike starts to become important.

 

 

 

 

 

 

 

 

 

 

With the range of the bike limited to the edge of town to get smokes, pop & chips I looked into options for replacing the batteries to extend the range.

The highest energy density in a Lead acid is found using AGM (Absorbed Glass Mat) type SLA (Sealed Lead Acid).

Initially I though that I'd upgrade to a 17Ah cheap SLA, but was concerned that after one season these too would be scrap.

Pictured to the right a a pair of Hawker Odyssey PC-625 cells.

 

 

 

 

They are just a couple pounds heavier than the 12Ah units and can still use the original 24V charger. (Note the unit pictured above is not the 24V Currie unit, it is providing the initial charge out of the box.)

 

 

 

 

 

So finally I can give power-assist electric bikes an endorsement as a viable option for fair-weather transport.

As I'm sure, that there are veteran Electric riders that will scoff at even questioning Electric as do-able, my experience was not a clear-cut success out of the box and started rather poorly.

The capital cost of misc upgrades and minor tweaks may not be what every rider signs up for. Personally I thought that the market had matured beyond the stage of niche or "early adopter" technology.

 

 

 

 

In closing, I have to thank Scott MacGregor of www.evdeals.com , as he walked me through what the realistic costs were, what I could expect in terms of "Required" upgrades to suit my location and typical riding requirements. I didn't buy my kit from Scott as he unfortunately had no Currie stock at the time last year (nobody did...) But will place him as my vendor of choice in the future.

 

 

Electric Bike Conversion23

 


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